Solutions for vaccine characterization and development

Wyatt solutions ensure safe, effective vaccines with tools for molar mass, titer, aggregation, and stability analysis, streamlining research, development, production, and QC.

Introduction

To ensure safe and efficacious vaccines, it is essential to implement robust and reliable characterization tools across discovery, development, production and quality control.

Wyatt’s suite of solutions analyzes critical vaccine attributes, including:

  • Molar mass and size
  • Viral physical titer and nucleic acid content
  • Aggregation
  • Thermal and colloidal stability

Many of these assays can be streamlined and automated for high throughput.

Our technologies are also helpful in vaccine research and process development, for studying the binding affinity and stoichiometry of antibody-antigen complexes, the oligomeric state of surface glycoproteins, or optimizing formulation conditions.

Continue reading to learn how Wyatt products are applied to characterization of specific vaccine classes.

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White Paper

Our white paper WP9007: Characterizing Vaccines with Light Scattering is also available for download below.

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Publication List

PL9006: Key publications on the characterization of vaccines
with multi-angle and dynamic light scattering

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mRNA/DNA

Vaccines based on mRNA or DNA are often delivered via lipid nanoparticles, virus-like particles or other nanoparticle vectors. Multi-angle and dynamic light scattering (MALS, DLS) are useful in characterizing the mRNA itself, the carrier particle, and the complete vaccine.

mRNA biophysical attributes

As described in application note AN1616: SEC-MALS methods for characterizing mRNA, key biophysical attributes of mRNA are quantified by SEC-MALS plus DLS. This analysis determines molecular weight, percentage of aggregates, radius of gyration Rg, and hydrodynamic radius Rh. The relationship between MW and Rg identifies single- or double-stranded RNA, while the ratio Rg:Rh indicates molecular conformation.

This method can be readily adopted to further study how these attributes are affected by mRNA preparation, formulation, and storage conditions.

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Application Note AN1616

SEC-MALS Method for Characterizing mRNA Biophysical Attributes

Download AN1616

Characterization of LNP delivery vehicles

Lipid nanoparticles (LNPs) include nano-emulsions, micelles, and solid lipid nanoparticles. One of the most important parameters for uptake in the lymph node, to target the antigen-presenting cells, is size. Only LNPs smaller than about 150 nm in diameter are taken up, while larger LNPs are retained at the injection site. This presents a narrow window of size for the best-performing LNPs.

FFF-MALS determines high-resolution size distributions, quantifying particle concentration at each size fraction, in order to qualify precisely the efficacy of a LNP mRNA carrier. Wyatt Technology provides turn-key FFF-MALS systems based on the Eclipse FFF controller and DAWN multi-angle light scattering detector, with comprehensive software for method development, instrument control, data acquisition and analysis.

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White Paper

For more details on the applications of FFF-MALS in LNP characterization, see WP2608: Lipid nanoparticle and liposome characterization with FFF-MALS.

Download WP2608

LNP process development and analytics

Once a successful LNP/mRNA platform has been developed, scaling up the process is facilitated by real-time multi-angle light scattering (RT-MALS). With ultraDAWN either in-line or on-line, continuous monitoring of critical quality attributes like size and molar mass is achieved.

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Application Note AN8006

Real-time monitoring of liposome size in a production environment is described in AN8006: In line monitoring of liposome size by RT-MALS.

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Viruses (inactivated or live-attenuated)

These complex vaccine products combine multiple serotypes, often with adjuvants. Asymmetric-flow field-flow fractionation (AF4) separates such complex samples by size with high resolution. Fractionation is followed downstream by multiple online instruments, including MALS, DLS, UV and fluorescence detectors, to complete the biophysical characterization.

Product validation

In the analysis of an influenza virus subpopulation shown here, both size and total particle concentration are quantified in detail by FFF-MALS. Comparison with results from TEM shows excellent agreement within 2% in virus concentration and 5% in size. A small dimer peak is also identified.

Complementary to FFF-MALS, the DynaPro Plate Reader provides high-throughput screening of hundreds of samples with respect to processing conditions and formulations. In addition to sizing, this technique is able to screen for thermal stability of virus samples and to determine viral particle concentration.

Additional literature

See http://doi.org/10.1016/J.JVIROMET.2007.04.008 to explore the comparison of FFF-MALS analysis to other methods such as transmission electron microscopy (TEM), atomic force microscopy (AFM), size exclusion chromatography followed by MALS (SEC-MALS), quantitative reverse transcription polymerase chain reaction (RT Q-PCR), median tissue culture dose (TCID50), and the fluorescent focus assay (FFA).

Virus-like particles (VLPs)

Recombinant virus-like particles, which are designed to elicit an immune response in the same way that a traditional live-attenuated vaccine does, are typically comprised of a protein capsid, with nucleic acid cargo. SEC-MALS and FFF-MALS characterize both the capsid and cargo, while DLS is suitable as a quality-control tool to determine size, aggregation and viral physical titer.

Monitoring production process: measuring protein capsid and DNA cargo

The synthesis of VLPs involves three steps: 1) isolation of recombinant VLP from cell culture, 2) dissociation of the virus into pentameric capsomeres with removal of all DNA, 3) introduction of the DNA of interest and packaging into a newly formed VLP.

FFF-MALS is used to monitor this process, by separating and detecting fully formed capsids from aggregates, unassembled protomers, and capsomeres. The analysis informs on conformation, and, in the final step of the process, simultaneously measures protein and DNA molar mass to quantify the payload.

Additional resources

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Publication List

PL2609: FFF-MALS-DLS nanoDDS key publications contains references to publications highlighting the use of FFF-MALS to characterize liposomes, polymersomes, virus-like particles and other potential gene vectors delivery vehicles.

Download PL2609
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Webinar

View the webinar VLP Characterization: The Light Scattering Biophysical Toolbox for additional means of characterizing VLPs and their interactions with neutralizing antibodies.

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The DynaPro Plate Reader enables rapid screening of formulations for size and stability.

High-throughput screening

See http://doi.org/10.1016/j.bej.2015.04.004 to learn about a rapid and simple screening method, based on high-throughput dynamic light scattering using the DynaPro Plate Reader, used to identify conditions for enhanced stability of modular vaccine candidates consisting of capsomeres.

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Polysaccharide and glycoconjugate vaccines

Polysaccharide and protein glycoconjugate vaccines combine adjuvants with high-molecular-weight polysaccharide antigens, typically including several serotypes. In protein glycoconjugates, protein adjuvants are covalently linked directly to the polysaccharide.

Since molecular weight is central to the immunogenicity of this type of vaccine, SEC-MALS and FFF-MALS are essential for their characterization and quality control.

Size and molar mass characterization

FFF‐MALS, combining an Eclipse FFF controller, DAWN MALS detector, Optilab dRI detector and industry-standard HPLC components, is the preferred means of characterizing protein-polysaccharide conjugate vaccines that extend above tens or hundreds of MDa in MW. As there is no column matrix, there is no shear‐induced degradation while fractionating the entire range; MALS determines molar mass and size simultaneously.

For smaller molecules, SEC-MALS may be more readily utilized. Typically, SEC-MALS can determine not only the overall molar mass of the molecule, but also quantify the content of protein and content of polysaccharide in each eluting fraction. A SEC-MALS system includes HPLC pump, autosampler and column, a DAWN and Optilab, and may also include a ViscoStar differential viscometer for additional analysis of conformation.

DAWN MALS detector quantifies molar masses up to hundreds of MDa.

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Webinar

More details on the analysis of protein-polysaccharide conjugate vaccines and other vaccine types are explained in our webinar Vaccines, Well Characterized? Light scattering solutions for biophysical characterization in vaccine R&D.

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Application Note AN8005

AN8005: RT-MALS end-point determination of a polysaccharide depolymerization process describes how the ultraDAWN real-time MALS detector monitors polysaccharide molecular weight during processing to ensure optimal quality on the production floor.

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Application Note AN1306

AN1306: Polyvalent pneumococcal polysaccharide vaccine characterized by SEC-MALS describes how MALS can be used to aid quality control in vaccine QC.

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